Early form and pattern drawings
CNC milled foam foot created from a 3D scan of my own foot!
Original pattern lines were drawn on taped foam last, which were then cut, flattened, and traced onto pattern paper.
Pattern from taped last traced onto pattern paper with appropriate seam allowances
Vector Pattern lines from scanned pattern paper to be cut from light gray fabric using laser cutter
Vector Pattern lines from scanned pattern paper to be cut from dark gray fabric using laser cutter
Laser cut patterns, foam sole, padding, thread and 3D printed strap ring
Hand carved hard foam model for my shoe sole.
The original foam sole was also 3D scanned and modeled to fit the 3D scan of my foot in Solid works.
First prototype